VectorScan transforms your production line's entire maintenance history—PLC logs, CMMS data, and technician notes—into your most experienced engineer, on demand, to keep your operations running smoothly.
Cut diagnostic time on the factory floor by up to 70% by instantly accessing relevant historical data and proven solutions for your specific machinery.
Empower maintenance teams with AI-guided recommendations to identify the true root cause and apply the right fix on the first attempt, reducing repeat failures.
Minimize costly line-down situations and lost production by resolving unforeseen equipment faults with speed and precision, directly impacting your OEE.
Convert the decades of hands-on experience from your most senior technicians into a permanent, searchable, and intelligent asset for your entire plant, mitigating knowledge loss.
Your CMMS and PLC logs are rich with experience. VectorScan unlocks it to guide your maintenance teams, on demand.
Generic AI gives textbook answers. VectorScan gives you your factory's accumulated expert solutions.
VectorScan's AI synthesizes the most relevant cases from *your plant's* history and generates a new, structured, actionable plan for your shop floor teams.
GENERIC AI (e.g., Public Chatbot):
"A 'Bearing Overheat' alarm on a conveyor can be caused by lack of lubrication, misalignment, overloading, or a faulty sensor..." (Lists generic possibilities).
VECTORSCAN™ (Plant-Specific Intelligence):
"The last two times Conveyor Line 3 had a 'Bearing Overheat' on the drive end, the issue was insufficient grease in the auto-lubrication system. Prior to that, a similar 'Overheat' on Line 1 was due to a tensioner pulley misalignment. **Start by verifying the auto-lube reservoir levels and checking the drive end bearing alignment.**"
Standard CMMS search is literal. It misses critical reports if the exact keywords don't match, hiding invaluable technician experience.
VectorScan uses True Semantic Search. It understands the *meaning* behind the words in your maintenance logs, finding conceptually similar past events regardless of the specific terminology used by different technicians.
CMMS KEYWORD SEARCH:
Search for: "pneumatic actuator sticky"
Results found: 3 (only exact matches)
VECTORSCAN™ SEMANTIC SEARCH:
Search for: "pneumatic actuator sticky"
Finds reports mentioning: "valve slow to respond", "cylinder jerky movement", "air ram hesitation".
Results found: 18 (across the entire plant's history)
Empower your maintenance teams with the collective experience of every expert who has ever worked on your factory equipment.
VectorScan™ acts as the ultimate assistant, augmenting your team's skills and helping them solve complex production issues faster to improve first-time fix rates and reduce reliance on external support.
Our AI doesn't guess—it learns from your entire factory's operational history to offer pinpoint suggestions during real-time troubleshooting, minimizing guesswork and maximizing efficiency.
VectorScan™ becomes your new fault intelligence layer, integrating with major CMMS (e.g., SAP, IBM Maximo) and PLC data systems to ensure all data is live, accurate, and instantly accessible.
Realize immediate value by activating the maintenance data you already own. No massive investment in new IoT sensors required; leverage your historical production records.
Designed to save your maintenance technicians and plant managers valuable time when a production fault demands immediate attention.
On the shop floor, simply describe the equipment fault into VectorScan in plain language, just as you would to a colleague.
Instantly view AI-powered insights highlighting the most likely causes based on your specific machine's unique history and your entire plant's data.
Follow a clear, structured, and historically-backed plan to resolve the issue efficiently, minimize downtime, and ensure optimal production flow.
Schedule a live demo to see how VectorScan delivers an unparalleled competitive advantage for manufacturing operations.
Request Your Manufacturing Demo